roll forming machine

Continuous Improvement is Critical to Manufacturing Success All companies seek to continuously improve their processes and their services, looking to create a better end product and cut waste along the way. At Roller Die, we take the process of continuous improvement seriously. We are always implementing new technologies and strategies to improve our processes, our customer experience, and keep our quality top notch. Continuous Improvement at Roller Die Continuous improvement is a focus for each department and employees. We listen to suggestions from the floor that might improve efficiencies as well as overall work quality. A strong team atmosphere fosters long term success at producing better products for our customers. We also celebrate with our team when we hit milestones like months of on-time deliveries with no quality issues. Roller die has an in-house team of engineers tasked with responding quickly to customer quotes and supporting our plants and equipment. We aren’t farming th

Roll Forming Prices Driven by Raw Material Pricing As the price of steel and other raw materials continues to fluctuate and, largely, rise, the team at Roller Die is continuing to look for new ways to ensure the best possible custom metal roll forming pricing for our customers. While we have always focused on speed and quickly quoting new parts, that has become increasingly important when the price of raw materials changes quickly. For our customers, it also means that more of the variability of the cost is driven by current raw material pricing. It also means that the window during which a quote is valid is driven by the same market trends in steel prices. Roller Die is financially strong, which has proven to be an advantage especially during the past two years. We are often able to get the steel needed to ship our customers’ roll formed parts when other companies quickly exhaust their available credit with the steel suppliers. We are also able to make bulk purchases when we find bett

Tools Used to Restore Vintage Cars, Build Race Cars & More The tools used in the automotive industry to build or modify vehicles should be reliable in terms of performance and outcome. Woodward Fab has been providing the right tools for these jobs since 1966. We understand the needs of the industry and each individual fabricator. Each part of the car should be fabricated to perfection to ensure smooth functioning of the entire car. To achieve this, the tools need to be perfect. After all, a technician is only as good as his tools. Our tools are simple to use but provide the same results that are expected from complex machines worked by experienced hands.   Sheet Metal Fabrication Applications Sheet metal fabrication tools are used in the automobile industry for the following main purposes: • Custom Car Modification Modifying a car, whether it is just swapping the radio or building a sound system with custom enclosures and lighting details – there is no end to the scope of modificat

Sheet metal bead rollers are one of the most important sheet metal fabrication tools. They help in adding rigidity to the sheet metal. Although bead rollers look easy to work with, there are some tips that will help you improve the efficiency and get brilliant results from your sheet metal bead roller. 5 Tips to Making Better Beads with Your Bead Roller The following are some tips and tricks from sheet metal fabrication experts. These tips will help you up the efficiency of your bead roller. 1. If your sheet metal tends to wrap after bead rolling it, consider using a shrinker stretcher or an English Wheel to stretch it slightly. This should make the metal straighter giving it a better appearance. 2. When making straight beads, you can use a bead roller fence. This handy tool works as a guide as you make your beads. It keeps your bead roller in place and makes sure you get a straight clean line. 3. Before using the bead roller, make sure it is clean. If small bits are stuck in the rolle

In spite of great advances in manufacturing processes, still most of the tube and pipe production methods produce tubes that are neither round nor straight. In order to reduce ovality, and increase straightness, rotary straightening machines were developed. The machines that are used for straightening are built with several methods of driving the rolls. While some machines have a discrete drive motor for every roll, majority of current machines use two drive motors – one for the top set of rolls and other one for the bottom set. Irrespective of the way in which the rolls are driven, it is essential that all the rolls revolve at equal speed from about 1 RPM to 2 RPM. Additionally, it is necessary for the manufacturer to build an electronic load sharing system to make sure the power required to straighten is shared equally between both the driving motors. A check of motor loading and roll RPM (Rotations per Minute) should be done, every time the rolls are changed. Further, this post will

As the bending techniques differ, it is hard to provide a definite list of safety measures. This post provides a generic list of the safety measures to be taken while using hydraulic pipe benders. Safety Measures While Using Hydraulic Pipe Benders: The following are some of the important safety measures that should be followed while using hydraulic pipe bending equipment: Check the pipe bender thoroughly. Check for any damage or defect. Make sure to do this check every time while using the pipe. Make sure that the roller shafts are properly pinned, prior to using the pipe. Also, ensure that the bending die is properly seated, so that there is no mishap. The pipe should be cleaned regularly, so that its performance is not lowered. Always remember to keep your hands away from the die and rollers while you are bending the pipe. It is always recommended to consult a professional when it comes to maintaining and lubricating the hydraulic unit. Always use the right hydraulic oil during the m

Circular saws are used to cut a wide range of materials such as metals, woods, alloys, etc. The blades of these saws are fabricated from high-grade materials to ensure better reliability and long-lasting service. Actual saw portion of the blade can be changed as per the requirement. This helps in choosing the blade, which is specific to the material needed to be cut. A proper and accurate cut is obtained by the circular saw. Read this post to learn how to cut a metal using a circular saw.  Metal Cutting Tool Process Using a Circular Saw A metal cutting process involves a series of steps. Various equipment such as work gloves, saw blade, dust masks, safety goggles, measuring tapes, adjustable wrenches, workbenches, and clamps are critical for the operational process. Here is how you can proceed with the process by using a circular saw. Choose the Right Blade: The metal cutting band saw blade must be selected according to the material to be cut. Diamond saw blade is ideal for cutting a m

Metal cutting power tools are electricity driven metal cutting tools, which are used during various metal fabrication activities. Some of the popular electric driven power tools include power hammer tools, hose cutters, rebar cutters, air cut-off tools, etc. From machining of materials to cutting high-end sheet metals, these tools help to enhance the speed and precision of a metal fabrication work. Hence, the timely maintenance and servicing of these tools is important increase their lifespan. So, the question is what strategies we need to follow in order to extend the life of metal cutting power tools? Read this post to understand some basic tips on the same. Tips to Increase the Life of Metal Cutting Tools Discussed below are certain tips, which will help increase the longevity of the metal cutting tools. These factors, when taken into a consideration, will also bring down the maintenance costs associated with the power cutting tools. 1. Heat control: Heat is one of the critical fact

Bead rolling is a great sheet metal fabrication method. It can be used to not only strengthen sheet metal, but also to create great designs onto metal for different types of vehicles. While bead rolling certainly is fun to work with, there is always a room for improvement. There are a variety of tricks that can be used to improve the bead rolling process, and thus the final product. So, we decided to put our heads together and come up with a few tips and tricks that novices and first time fabricators can use during their bead rolling processes.   5 Tips to Improve the Function of a Bead Roller The tips given below are ideal for creating different types of bead rolled sheet metal components for trucks, and other automobiles. Making Adjustments for Bead Rolling Truck Cargo Panels: When creating the panels for the open cargo area in the back of trucks, the panels need to be in a straight line. A bead roller allows the fabricator to ensure the straightness of the lines, as well as ease of

Drilling holes in the wood or metal pieces is another important activity undertaken by a woodworker or a metalworker, besides cutting them. They use various types of devices used for drilling holes. Hand drills are one of the most popular devices used for the purpose. Although these devices require little storage space, still they have limitations in terms of usage. Nowadays, these people are increasingly replacing hand drills with drill presses due to several beneficial reasons. There are many manufacturers who offer these drill presses in diverse specifications. Woodward Fab is also one of the leading manufacturers of drill presses. The question is what makes these drill presses different? What beneficial features do they offer?  Read this post to know more. Types of Drill Presses Offered by Woodward Fab The drill presses can be used with wood pieces or metal sheets of various lengths, widths, and types. Some popular drill presses provided by Woodward Fab includes the following:. Ben

Lubrication is a major concern and an important requirement in metal working facilities, where cutting is involved. Why? This is because, these components help reduce the friction between moving surfaces, as well as increase the cutting speed, and improve the dimensional accuracy. There is an abundance in variety, when it comes to the lubricants. Crazy Larry’s Secret Lube is one such lubricant, which has immense popularity in the recent years. What makes it popular? Where is it used? To get answers to these questions, please read the following post. Why is the Crazy Larry’s Secret Lube Preferred in the Metalworking Industries? The lubricant to be used in the said industry must have specific characteristics. There are many reasons why most engineers prefer the Crazy Larry’s Secret Lube for their machines and equipment in a metalworking industry. The following are some of the most important reasons behind the popularity of this secret lube: Crazy Lary Lube   Green Formulation: The secret

Welding should be performed keenly to achieve perfect and reliable joining of materials, usually metals or thermoplastics. However, to melt and stick metallic parts together, you would require the right set of reliable welding equipment that offer optimum safety and performance you need. It is important for the beginners, do-it-yourself personnel, and professional welders to use the right welding tools to get the job done at a faster rate with required precision. This post is intended to help beginner welders to get an idea of the commonly employed tools that are user-friendly and versatile. Must-Have Equipment for Safe and Accurate Welding Welding is an inevitable step in a small repair or general fabrication/assembly works. The following tools support you in any welding project. Equipment: Welding Tables Application: Designed to be adjusted to required height, these tables help to hold the material tight during the welding process. They assure greater productivity and improved work q

Sheet metal of varying sizes, shapes, and specifications is used to produce parts/components for applications across several industrial sectors. However, in order to form sheet metal to the required specifications, the support of several equipment and tools is inevitable. One such tool that is a must-have in all the sheet metal fabrication shops is a slip roller. What are these tools? These compact and user-friendly machines are designed to form sheet metal into curved panels or cylinders. They are built to withstand years of rolling at maximum capacity. In this post, we will discuss the working of slip rollers along with listing a few features. How does a Slip Roller Work? Slip rollers are the user-friendly equipment that helps roll gauge thickness mild steel metal in minimum forming radius of 1ʺ. These versatile and compact rollers can be bench mounted, augmenting their convenience. They are specially manufactured for small rolling applications. Some models of slip rollers also inclu

The sheet metal fabrication is one of the fastest growing industries in the world. Although considered traditional in its approach, still it has experienced the influx of emerging technologies. Earlier manual tools were mainly used for sheet metal fabrication processes such as cutting, machining, welding, as well as the assembly of the final product. However, today many of these tools are replaced by advanced and effortless versions. The growth of the sheet metal fabrication industry is fueled by two factors – improved supply chain practices, and technology advancements. After reading all these, you might be intrigued to know about the major trends in the sheet metal industry. Isn’t it? If yes, this post will introduce you to the same. 4 Trends That Will Transform Sheet Metal Industry Following are some of the top trends gaining prominence in the sheet metal industry. So, let’s have look at each of them. Automation: Automation is on its way, and it is set to play a powerful role in the