roll forming machine

A lifting magnet is a type of permanent magnet capable of producing a stronger magnetic field than the normal magnet. This is because they are made of rare-earth metals and alloys such as ferrite. These lifting magnets find applications in various industries to lift metallic items or heavy objects. Certain electro-permanent magnets can be switched on and off. So, when the object picked by the magnet is transferred to the required place, one can switch off the magnet. If you require to lift items such as metallic plates, tubes, disks, and so on, using a lifting magnet is an extremely efficient and cost-effective solution. This post discusses the working of a lifting magnet and its benefits. Lifting Magnet How Lifting Magnets Work There is no doubt that lifting magnets need to be powerful with a good weight-bearing capacity. They are made of specific magnetic materials such as iron alloys with precise configurations to achieve all the required properties. Also, they require an on and off

Welding is one of the important manufacturing processes employed in various fabrication units. Different types of metals are considered for welding. Like any other manufacturing process, it is also conducted using a variety of tools to ensure precision. However, several steps are taken before the actual welding process to ensure its appropriateness. Preparation of metal is one of the important steps in metal welding because the best welds are produced from cleaner metals. There are several metal welding tips being discussed over the years; however, metal cleaning tips are rarely discussed. This post gives away some easy-to-follow metal cleaning tips. welding tool Quick Tips for Cleaning Metals before Metal Welding Preparation of metal depends on the type of welding that you plan to do. There are two types of welding processes— metal inert gas (MIG) and tungsten inert gas (TIG) welding. Both these techniques make use of an electric arc; however, they differ in their approach. In MIG wel

Blacksmithing is a term for metalworking and it has been around for a long time. This is a traditional method of metalworking, where the blacksmith (or a person performing this type of task) uses hand tools to forge wrought iron and steel metal sheets into desired shapes. Forging uses techniques such as drawing upon, shrinking, bending, upsetting, swaging, punching, and forge welding.  Blacksmiths use various types of tools for shaping metals. An anvil is a popular tool used by blacksmiths all over the globe for shaping the metal. Why is this tool used? How to use it correctly? This post intends to introduce blacksmithing to beginners and also provides insights on how to perform professional blacksmithing using an anvil. Woodward Fab Anvils What is an anvil? For the beginners, the anvil is the tool that can be used to flatten, shape, and curve metal sheets. Modern anvils are made of steel and the older ones were made of wrought iron. Before delving into the details of using anvils for

Welding machines help join two parts or components of a final product, and various similar processes can be carried out with their help. Welding machines have been in use since several decades; however, they have evolved with time, thanks to technological advancements. Even now, basic welding machines are being used. So, primarily, you need to know your requirements and budget well, if you want to be able to choose the right welding machine for your application. But, there is too much of variety available in the market and choosing the welding machine suited for your applications can be overwhelming. This post discusses the common mistakes one can avoid when choosing the welding machine. welding machine A Brief Outlook on Welding Machines and Techniques Welding machines can be operated in two modes- electrical connection or diesel-run. Also, welding machines are available in the most basic form, and are largely useful for enthusiasts looking to make DIY parts or components. Some basic

Tube bending machines are used in industries like aerospace, automotive, hydraulic and manufacturing for bending tubes. Today, it is easy to find these bending equipment in different configurations and price ranges. Due to reasons ranging from ignorance to cost saving to other unidentified ones, business owners often end up making mistakes when buying these machines. Remember – using the right bending equipment is key to produce high quality bends. Any small mistake may lead to poor quality bends, which jeopardize the applications that use them. This post introduces you to some common mistakes people make while buying pipe bending machines. Top 5 Mistake to Avoid When Purchasing Pipe and Tube Benders Most people tend to make wrong choices due to misconceptions or ignorance. The following are a few common tube bending equipment buying mistakes made. Lack of Understanding on Bending Machine Efficiencies: As said before there are various types of tube bending machines. The following are a

Lifting magnets have gained traction in several metalworking and manufacturing companies to perform operations such as lifting, loading, unloading, and transporting. These lifting solutions ease the job of workers in terms of picking up and transporting heavy materials from one place to another. However, there are some operational rules for lifting magnets, which must be followed. Therefore, workers need to be aware of all safety precautions while using this powerful magnetic device. This is because a minor lapse can cause serious injury like crushed hands to pinched fingers to loss of extremities. Would you like to know how to use a lifting magnet safely? This post explores a list of lifting magnet safety tips and more. Lifting Magnet Important Lifting Magnets Safety Rules Explained The following are some easy-to-follow lifting magnet safety tips. It is important to read and understand all the safety instructions from the manufacturer’s manual before using any lifting magnet. They pos

Punching is one of the important sheet forming processes. During sheet metal forming, the sheets are often punched in order to make the holes for multiple purposes. Traditionally, shear punching or drilling are the methods used for making holes in metal sheets. However, effective and error-free hole-making requires the consideration of multiple factors. The factors like sheet dimensions, drilling and punching equipment, method of hole-making, applied forces, etc are the factors that often impact the effectiveness of punching or drilling a sheet metal. This post offers guidelines for punching in sheet metal. manual punching tools Guidelines to Consider While Punching in Sheet Metal Considering the following factors can help in creating perfect holes during the sheet metal punching and drilling. Preparations: The process of punching starts with the sheet preparation. These preparations may include measuring the sheet dimensions, surface preparations, center marking, etc. The preparation

Fabricators and workshop owners who make metal parts often use a saw to cut and shape their metal sheet. Sawing is a process that enables cutting the metal sheets or blocks into the desired shape and size. Manual metal cutting saws are centuries old; however, now they have evolved to be not only powered but also in terms of shape, material, and ease of use. Metal cutting saws are one such equipment that is made of superior quality steel and carbide blade technology. While most of us may have seen metal cutting saws to cut wood, cutting metals is certainly harder and demands more sharpness and precision. This post discusses some tips to cut metal with metal cutting saws and more. What to Consider while Cutting Metals with Metal Cutting Saws Even if you have a powered saw, skilled labor, experience, and precision is crucial in this segment. Here are some pointers to cut metal with metal cutting saws. First, check the quality of the metal cutting saw you are going to invest in because it

 A SUPPLY AGREEMENT WITH A ROLL FORMING COMPANY SHOULD LOOK LIKE THIS The idea behind a supply agreement -- whether with a roll forming company or another manufacturer -- is pretty simple. The supplier provides everything a customer needs for a particular service, and the customer can count on a specified price and single-source service.Everybody wins. Cartwheels ensue. Of course, these processes are never as simple as they seem at first. Disagreements and misunderstandings can come up. That’s why everything should be spelled out and agreed to up front. Thus the supply contract is born. A roll forming supply contract is no different from any other, except in the particular supplies covered. So, for the most part, such an agreement can be pretty much a boilerplate document, and there are plenty of models available online. It may also be beneficial to go the DIY route, in which case you should check out our supply agreement tips below. Whatever you end up doing, just make sure you do som

To many, roll forming metal seems like a niche process, used only in limited situations to form steel profiles. Consequently, the process itself is not well-understood by the public, which means misconceptions develop and persist. We're here to clear the air and address those misconceptions directly. DISPELLING THE 4 MOST COMMON MYTHS OF ROLL FORMING METAL Below are four of the most common myths about the roll forming process: Roll forming tools are "too expensive" The cost "isn't worth it" unless you have super-high volumes Roll forming "can't produce" high-precision parts Roll forming is primarily "just for" steel products 1.  Roll Forming Tools Are Too Expensive Tooling for any kind of metal fabrication can be costly. If you buy smart, roll forming tools are no more expensive than any other type of tooling. Here are a few ways to mitigate high tooling costs: If your manufacturer participates in part design, they may be able to save

Steel windows boast a sleek, modern look. They've been used by architects for generations in numerous residential and commercial settings. But despite their beauty and longevity, we count only three (three!) active steel window manufacturers in the United States. Notably, one of those manufacturers did work at Bill Gates’ house. Steel windows are an underappreciated design concept for architecture. It's time we address this injustice. A MODERN BEAUTY Check out any contemporary style website or magazine. You may notice sleek, clean lines are well received within luxury home and commercial building designs. Steel offers a modern, rich aesthetic that other materials --- like wood, vinyl or aluminum --- simply cannot replicate. Steel makes your design unique (memorable!) -- and capable of making a bold statement (rather than no statement). Steel windows offer narrow sight lines -- perhaps their most striking feature. The amount of undisturbed light they let in can enhance the rest

concrete coastal construction.jpgCorrosion of reinforcing steel and other ferrous metal is one of the biggest causes of deterioration in coastal construction projects. The invasion of salt and moisture -- inevitable near the ocean -- results in accelerated corrosion of reinforcing steel, exposing the vulnerable concrete within. In addition to durability against the elements, your coastal project needs to resist flood and wind hazards and ideally be relatively maintenance-free. (Unfortunately, all coastal buildings will require more maintenance and repairs than inland structures.) It’s important to protect the steel reinforcement or else corrosion will inevitably weaken your concrete, reducing its load-carrying capacity and inviting safety hazards. Here’s what you need to know about saltwater and your concrete-and-metal-based coastal construction. Need additional facts on safeguarding your application? Here’s more help. COASTAL CONSTRUCTION: LOCATION, LOCATION Just like to real estate a

As a design engineer, corrosion is something you’re always watching out for when working with metal. And while you’re likely already familiar with several types of corrosion -- pitting, edge creep, exposure due to damage/scratches, etc. -- there are a lot of lesser-known variations you’d be wise to brush up on. For instance, are you familiar with fretting? (No, not the kind your kids do.) What about flow-assisted corrosion? High-temperature corrosion? There are others that you should definitely be aware of, too. Have a look: (If want a helpful shortcut, click the button below to download a chart featuring key properties of several popular metals.)   5 LITTLE-KNOWN TYPES OF CORROSION Think you know corrosion? Here's a look at some that might impact your next metal project: 1. Fretting When two metal surfaces make contact, usually either through rubbing or gnawing, fretting occurs. Fretting, also commonly referred to as “chafing erosion,” is essentially the gradual wearing down of tw

Being ahead of the hottest trends is what makes an already qualified and experienced designer stand above the competition. As many modern upscale home and business owners seek to revamp their spaces with materials beyond wood, they are considering the use of strategically placed metal to create impressive architectural touches. An up-and-coming trend with architectural finishes involves a process called intentional corrosion (or forced corrosion). WHAT IS FORCED OR INTENTIONAL METAL CORROSION? Intentional corrosion of metal allows designers to take certain types of metal and transform them into vintage-looking pieces quickly. Want to get that orange-brown rusty finish or enjoy a lovely blue-green patina on your metal accents? There’s no need to stretch the design budget buying true antique pieces or waiting for nature to take its course if you are knowledgeable about the process of intentional corrosion. As a newer innovation in design techniques, requesting this rising trend can put y